時(shí)間對(duì)于一個(gè)企業(yè)來說是很寶貴的，對(duì)于印刷業(yè)來說更是能節(jié)約就節(jié)約，在同樣的時(shí)間內(nèi)效率小的消耗是印刷廠所需求的，那該如何達(dá)到上述所說的呢？
Time is very valuable for an enterprise. For the printing industry, it can be saved if it can be saved. In the same time, low efficiency consumption is required by the printing factory. How can we achieve the above?
讓設(shè)備提高開機(jī)率才是硬道理，減少印刷機(jī)調(diào)機(jī)時(shí)間可以說是提升印刷機(jī)效率的有效的方法之一。試想假如每天每臺(tái)印刷機(jī)做20個(gè)訂單并且每次換單時(shí)間在20分鐘，下來就要換單停機(jī)浪費(fèi)高達(dá)400分鐘。如果能做到換單只需10分鐘不就就直接節(jié)省了200分鐘時(shí)間嗎，這樣做效率直接提升50%！若要想做到這一點(diǎn)就需要我們合理地安排從印刷前準(zhǔn)備到現(xiàn)場(chǎng)調(diào)試、人員分工等一系列工作。
First of all, let the equipment to improve the power on rate is the hard truth, reducing the printing machine adjustment time can be said to be one of the effective ways to improve the efficiency of the printing machine. Imagine if every printing press makes 20 orders every day, and each order change time is 20 minutes, at the end of the day, it will have to change orders, and the downtime is as high as 400 minutes. If you can change the order in 10 minutes, it will save 200 minutes directly, and the efficiency will be increased by 50%! If we want to achieve this, we need to reasonably arrange a series of work from preparation before printing to on-site debugging, personnel division and so on.
其次要做好印前工作，這樣能事半功倍印，那印前準(zhǔn)備我們需要準(zhǔn)備些什么，如何保障準(zhǔn)備到位呢？
Secondly, we should do a good job in prepress so that we can get twice the result with half the effort. What do we need to prepare for prepress, and how do we ensure that the preparation is in place?
1、準(zhǔn)備印刷機(jī)所需要油墨
1. Prepare ink for printing press
一般的步驟是領(lǐng)取油墨，檢查油墨的PH值、粘度、色相是否符合標(biāo)準(zhǔn)。因PH值控制印刷對(duì)紙張的吸附力尤其是做網(wǎng)點(diǎn)疊印為突出。假如PH值調(diào)整是前一個(gè)紅色PH值設(shè)為9而后面疊印色藍(lán)色PH值設(shè)定為8，這樣疊印出來的效果就是藍(lán)色蓋不住紅色導(dǎo)致疊印效果就會(huì)差。另外粘度也是控制印刷品質(zhì)關(guān)鍵的因素之一，粘度過高會(huì)出現(xiàn)印刷不清晰，脫墨等現(xiàn)象，所以一定要檢測(cè)。不檢查色相，上墨發(fā)現(xiàn)不對(duì)后再清洗油墨就會(huì)損失2公斤的油墨，不僅如此還得花費(fèi)少15分鐘左右停機(jī)換墨。查看印刷生產(chǎn)排程后要安排人員去領(lǐng)當(dāng)天需要使用的油墨并放置到現(xiàn)場(chǎng)車間。上機(jī)前先攪拌油墨然后上墨循環(huán)生產(chǎn)。
The general step is to get ink, check the ink pH, viscosity, hue is in line with the standard. Due to the pH value control of printing on the paper adsorption, especially for dot overprint. If the pH value adjustment is that the previous red pH value is set to 9 and the back overprint color blue pH value is set to 8, the overprint effect is that the blue can not cover the red, resulting in poor overprint effect. In addition, the viscosity is also one of the key factors to control the printing quality. If the viscosity is too high, the printing is not clear, deinking and other phenomena will appear, so it must be detected. If you don't check the hue, you will lose 2kg of ink if you wash the ink after you find it's not right. Not only that, you will have to spend less than 15 minutes to stop the machine and change the ink. After checking the printing production schedule, arrange personnel to collect the ink needed for the day and place it in the on-site workshop. Before the machine, first stir the ink, and then ink circulation production.
2、準(zhǔn)備印刷機(jī)所需要的印刷版
2. Prepare the printing plate for the press
在我們印刷過程中常常出現(xiàn)印刷版上機(jī)后發(fā)現(xiàn)印刷版不對(duì)或發(fā)現(xiàn)印刷版磨損導(dǎo)致不能印刷情況，從而造成換單停機(jī)。每次會(huì)導(dǎo)致30分鐘的停機(jī)浪費(fèi)及每次清洗油墨的浪費(fèi)少也是2-4公斤墨量。那如何來克服此類狀況發(fā)生呢？
In our printing process, we often find that the printing plate is not right or the printing plate is worn, which leads to the stop of order changing. Each time will lead to 30 minutes of downtime waste and each time the waste of cleaning ink is also 2-4 kg of ink. How to overcome this kind of situation?
（1）版房人員按照生產(chǎn)排程單拿印刷版，送印刷機(jī)。
(1) According to the production schedule, the personnel in the printing room take the printing plate and send it to the printing machine.
（2）拿版人員先對(duì)印刷版進(jìn)行基礎(chǔ)檢測(cè)，如文字是否正確。
(2) The person who takes the printing plate first carries out the basic inspection on the printing plate, such as whether the text is correct or not.
（3）檢查版面是否有污跡或磨損等，再送到機(jī)臺(tái)并核對(duì)印刷版號(hào)是否正確。
(3) Check whether there is any stain or wear on the layout, and then send it to the machine and check whether the printing number is correct.
3、紙板準(zhǔn)備
3. Paperboard preparation
在印刷過程中印刷版、油墨都已經(jīng)上機(jī)了，卻發(fā)現(xiàn)紙板沒有出來，而導(dǎo)致機(jī)器需要換單洗墨，這類事情時(shí)而發(fā)生。以下兩點(diǎn)可用來防止類似問題的發(fā)生。
In the printing process, the printing plate and ink have been put on the machine, but it is found that the paperboard has not come out, which leads to the machine needing to change the order and wash the ink. This kind of thing happens from time to time. The following two points can be used to prevent similar problems.
（1）看紙板是否已經(jīng)生產(chǎn)出來，避免印版等掛好卻沒紙板印刷現(xiàn)象。
(1) First of all, see whether the paperboard has been produced, to avoid the printing plate hanging well but no Paperboard Printing phenomenon.
（2）按生產(chǎn)排程，梳理所需要生產(chǎn)紙板的排序。
(2) According to the production schedule, sort out the required paperboard production order.
只要遵循以上所提到的要點(diǎn)，就能大幅提高彩色印刷的效率，普通印刷同樣也是如此。
As long as we follow the points mentioned above, we can greatly improve the efficiency of color printing, as well as ordinary printing.
Thank you for reading, hope the above content is helpful to you, if you want to know more wonderful content, please click our official website: Jinan color design and printing http://www.djmusic.net.cn
濟(jì)南華政印務(wù)有限公司
